One of the most important steps in the product development process is creating a functional prototype or doing a low-volume production run.

This offers the opportunity to verify the design will work properly and perform to the standards you need without the expensive cost of developing production-ready tooling.

Our Fabrication Team provides services for all composite-related parts, plugs and tools. We specialize in custom shaping by machine or hand and are experienced with many materials and processes. We can fabricate prototypes as small as hand-held articles and as large as car hoods and bus parts.

We work with a multitude of materials including composites, metals, plastics and hybrid parts using multiple materials, depending on your specifications.

We offer:


Plugs and Patterns:

  • CAD modelling for tool optimization
  • Material sourcing and procurement
  • CAM programming and machining
  • Surface shaping and finishing


  • Fabrication of industry standard FRP tools for open and closed moulding
  • Fabrication of direct-to-mould tooling for prototypes and one-offs
  • Selection of materials for process/construction method


  • Material and/or product demonstrators
  • Test panels to obtain material properties
  • First articles/prototypes using traditional and novel fabrication methods
  • Hybrid parts using metals and plastics in combination with composites



  • Low-volume production
  • Processes: Disposable-bag resin infusion (VARTM), Hand layup, RTM light infusion, Oven-cured prepreg layup, Additive manufacturing with FDM

Mould and Tools:

  • 5-axis machining
  • 3-axis machining
  • Hand carving
  • Custom wood fabrication


Time to create

We fabricate plugs, tools
and parts to meet your
timelines and verify the
product will work.